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Frequently asked questions and answers

What does the verified gross weight of a container mean?

Form-fitting LaSi means that the load is stowed without any gaps and is in direct contact with the vehicle body. However, this requires a sufficiently stable vehicle body
An overloaded container is a problem. If there are too many containers with the wrong weight on a ship, it can quickly end in disaster. Therefore, the actual weight of a container, consisting of cargo + packaging + securing equipment + tare weight, must be determined. The World Shipping Council stated: “The responsibility for recording and documenting the verified gross weight of a packed container lies with the shipper.”

Liability is thus clearly regulated. So what needs to be considered in detail? Our technical article provides you with all the information you need: “Episode 18: Verified gross weight – containers “This clearly regulates liability. So what needs to be considered in detail? Our technical article provides you with all the information you need:“Episode 18: Verified gross weight – containers

Types of load securing / What is meant by form-fit, force-fit load securing?
  • Form-fitting LaSi means that the load is stowed without any gaps and is in direct contact with the vehicle body. However, this requires a sufficiently stable vehicle body
  • Force-locking LaSi means that the load is pressed onto the loading surface by lashing it down. Pressing increases the frictional force. This in turn secures against slipping. Ultimately, the lashing equipment does not directly secure the load, but increases and maintains the frictional force. The frictional force secures the load.
What damage should a truck be refused before loading?

In principle, vehicles must comply with the technical regulations (TÜV) and be both safe to operate and roadworthy. This also applies to load-bearing components such as the vehicle frame, the loading area or the front or side walls of a truck. Possible reasons for the rejection of a truck can be:

  • Massive damage/deformation to the frame of the cargo bed
  • Rusted through perforated strip
  • Damage to the tractor unit, e.g. lighting
  • Damage/cracks on the tires
  • Worn tires
  • structurally impermissible modifications to the body frame
  • Defects on the dropside e.g. defective dropside hinges
  • Cracks on the frame of the superstructure

You can find documentation with pictures and specific case studies in our detailed technical article:“Episode 30: Damage to the truck – when should you refuse a load?

Container accident - What to consider before and after?

It is not uncommon for accidents to lead to changes in legislation. After all, it is not least such damage that provides insights for considerations such as how to avoid damage or the complete loss of container ships in the future.

This is reflected in the standards and regulations of the leading institutions:

  • IMDG Code
  • EMS code
  • SOLAS (International Convention for the Life at Sea)
  • IMO (International Maritime Organization)
  • MSC.1/Circ. 1475 June 9, 2014

The exact meaning of the above is explained by specialist author Sigurd Ehringer in our blog: “Episode 17: Accidents and the conclusions to be drawn about cargo and stowage”

What load securing equipment is available in sea containers?

A distinction must be made here as to whether it is a temperature-controlled container (reefer) or a standard sea container. Reefer containers do not have lashing eyes on the floor or ceiling; the following securing equipment can be used here.

  • Screw-in lashing point (this can be attached to any rail on the floor, allowing lashing straps to be used for restraint).
  • Tygart System (This is an oversized adhesive tape. This is stuck to the container wall at any height, 2 on each side, and sealed in front of the goods. This is done by tensioning the side straps, which in turn are glued together with a top adhesive tape. The length of the side tapes must not be less than 150 cm.
  • Dunnage bags in all variations
  • S.A.M. System

The following systems can be used with standard containers.

Attention must be paid to how stable the goods to be shipped are.

The following laws/regulations provide the basis for load securing requirements: ADR; CTU CODE; CSC law; VDI, StvO, HGB.

What can an unsecured load cause when cornering?

Unsecured loads always pose a danger to all road users. The goods must therefore be appropriately secured with load securing equipment to prevent them from being thrown out to the side and/or damaged and/or endangering passers-by.

Which load securing measures increase the frictional force?

Friction force can be increased by using anti-slip mats on the floor and dunnage bags/dunnage pads. Anti-slip mats increase the friction between the pallet and the loading surface. Dunnage bags fill existing dunnage gaps with a form-fit. In the latter case, the load is pressed against the wall on the right and left, thereby increasing the friction between the wall and the goods.

What is safe loading?

Safe loading includes the provision of a suitable vehicle as an obligation of the carrier. This must be capable of transporting the goods safely during normal transportation in accordance with the contract (even in extreme situations), taking into account the prescribed dimensions, weights and axle loads.

During a break, they discover that a lashing strap has broken. What do they do?

Once a belt has reached the so-called discard point, it must be disposed of. Further use is no longer permitted. Further details on the discard maturity of a lashing strap can be found in our FAQ section “What are the criteria for discard maturity of lashing straps?” below.

Who is responsible for securing the load?

The operational safety of a vehicle is not only the responsibility of the driver, but also of the shipper and his supervisor. How can shipper obligations be observed in a legally compliant manner? What influences should be taken into account? What information must the shipper provide?

Read the entire technical article with pictures and practical examples in our LaSi blog.

Do the requirements for proper load securing apply to all vans?

Yes, the goods must always be properly secured. Inexpensive but very efficient load securing equipment is also available for vans.

What does the CSC badge and ACEP declaration mean? - Abbreviations and inspection criteria

CSC label (Convention for Safe Containers) is a set of rules designed to ensure that containers are manufactured, tested and repaired worldwide according to uniform criteria. This also includes a regular inspection and documentation of this on the container’s CSC sticker. But what does it say in detail? And what criteria must a container meet?

Read the entire technical article with pictures and practical examples in our LaSi blog.

What do the abbreviations MSL and LC mean?

Both abbreviations are described in the CTU Code 2015. MSL stands for “Maximum Securing Load” or maximum securing load and LC for “Lashing Capacity” or lashing capacity.

The MSL corresponds to the LC. The abbreviation MSL is mostly used in maritime transport, the abbreviation LC is more commonly used for land transportation.

The abbreviations stand for load values on securing equipment which must not be exceeded when used for load securing. The breaking load, i.e. the load at which the load securing equipment fails, is the basis for the two specifications. The CTU code defines exactly when the MSL/LC is reached in proportion to the breaking force. This includes a safety factor of approx. 33-75% (depending on the lashing equipment).

A more detailed list and exact values can be found in our technical article: “Episode 26: MSL and LC – Abbreviations with meaning”

What do the numbers and lettering on a container door mean?

You can recognize the owner of the container, its registration number or the type designation, i.e. the design. But there are even more details in the lettering. Everyone has seen them: The many numbers and symbols on the container doors. But what do they actually mean? Do you know them all?

A door lock on the container - really necessary?

This is not yet a problem during loading: the goods, e.g. loose cardboard packaging stacked in a sea freight container, are still in place. But during transportation by truck, rail and container ship, the cargo slips and endangers personnel when the container is opened in the destination country. Why? The goods press unnoticed against the container doors before they are opened and when the bar lock is operated, they spring open uncontrollably.

To avoid this danger, a belt lock can be fitted before opening. The unloader places these around the two horizontal bars of the two container door locks that are closest together. Even if there is still pressure on the doors, they are then opened to the maximum. open a small gap. The staff is protected.

TIP: Our [R] Full Saftey was developed to prevent stress on the doors. The fall-out protection is available as a tarpaulin and even as a stowage cushion system.

What does positive locking mean for a truck load?

Positive locking on trucks is usually achieved by placing the goods against the end wall. The decisive factor is therefore how much force the body can absorb, e.g. in the event of emergency braking. In the European standard: “Load securing on road vehicles – Bodies on commercial vehicles – Minimum requirements; German version EN 12642:2016” – or EN-12642 Code XL for short, both the “L” and the “Code XL” bodies are defined.

Furthermore, the coefficient of sliding friction can be positively changed by using anti-slip mats. But even simple measures such as sweeping the loading area have an influence on the coefficient of friction between the pallet and the truck bed.

Positive locking of the load units, i.e. placing the load with as few gaps as possible or by filling the dunnage bags, for example, is also very important. Using case studies, we explain the various aspects and possibilities in practice in our blog article.

What does "combined transport" mean?

This term refers to the EU Council Directive 92/106/EEC of 07.12.1992 on the establishment of common rules for certain types of combined transport of goods between Member States.

According to this definition, the container must cross the national border, otherwise its use would not be permitted. The gross weight must also be taken into account, as it is not possible to make a blanket assumption of 44 tons. Details on the individual specifications and factors to be considered, such as payload, payload and container weights, can be found in our blog article:

“Episode 19: combined transport”

What do STF and LC mean in load securing?

STF stands for pre-tensioning force, LC stands for lashing capacity. It is important to distinguish which backup method is used. This is because the pretensioning force (STF) and the existing coefficients of friction between the load and the loading surface are important for non-positive securing methods. With positive-locking variants, on the other hand, the lashing capacity (LC) is the decisive factor.

We reveal more subtleties in our load securing article: “Episode 28: STF pre-tensioning force and LC lashing capacity”

How much weight can a truck bed actually bear?

The technical regulation of a truck body can be found in the standard: Load securing on road vehicles – “Bodies on commercial vehicles – Minimum requirements; German version EN12642:2016”. To assess the load-bearing capacity of the floor, DIN EN 283 “Swap bodies – Testing” must also be consulted.

In addition, relevant information can also be found on the manufacturer’s markings, which are usually located on the rear portal or the inside of the door. In “DGUV 70 Vehicles”, Section 37 “Loading and unloading” states: (2) When loading and unloading vehicles, it must be ensured that they cannot roll away, tip over or overturn. It is therefore also important to note whether the tractor unit is still coupled, or whether parking supports are extended and perhaps even an additional safety block must be positioned under the kingpin.

You can find out how to proceed in detail in the technical article: “Episode 22: Soil contamination on trucks”
The coefficient of friction on the truck - what really counts?

The coefficient of friction in load securing for trucks plays a major role in choosing the right load securing equipment. It determines the load weight to be secured. What role does a clean loading area play in this? How do I get my shippers to comply with the basic rules?

Read the entire technical article with pictures and practical examples in our LaSi blog.

What is a Code XL body and what should I bear in mind when loading?

The European standard EN-12642 “Load securing on road vehicles – Superstructures on commercial vehicles – Minimum requirements” defines the forces that superstructures must be able to absorb.

No matter how the technical structure was set up:

  • the front wall can withstand a force corresponding to 50% of the technical payload over its entire width and up to ¾ of its height
  • the lateral structure must hold 40%
  • the rear portal 30%

The elastic deformation is also recorded in it. This means that the structure may bend a maximum of 300 mm, of which a maximum of 20 mm may remain permanently, provided that the function is not restricted.

The manufacturers provide specific, body-related data on each vehicle. As these are not uniformly designed, particular attention must be paid here before loading.

In our LaSi blog: “Episode 32: Load securing with Code XL superstructures”, we have compiled some case studies for you to use as a guide.

What is container lashing and how do you apply it?
Container restraint systems, known as lashings, are designed to direct the acceleration forces via the straps almost completely into the superstructure of the overseas container. They are faster and much more flexible in their application than conventional systems such as wooden bracing.

Pointed hooks (with safety catch) are inserted into the container eyelets, to which vertically adjustable straps are sewn. Depending on the load, a different number of horizontal straps are attached to them, which are locked in front of the goods (with a belt buckle) to keep them away from the container doors.

It is important that these systems are certified and thus conform to the CTU Code, for example. This is the only way to ensure reliable load securing in accordance with the loading scheme. We explain more details in our technical article: “Episode 16: Lashings and their application” with Sigurd Ehringer.
What is a reefer container?

Reefer containers are refrigerated containers for the transportation of goods that are to be transported at a defined temperature. The refrigeration unit is now installed directly in the container instead of via the means of transport, so that a self-sufficient system is available.

The interior of the container is fitted with smooth aluminum walls. So-called aluminum gratings are installed lengthwise on the floor, rails that serve to circulate air and also offer the option of using additional reefer points (fastening hooks).

When loading, ensure that there is sufficient air circulation. For this purpose, markings are attached to the walls that define the maximum stowage height. When using load securing equipment such as dunnage bags, care must be taken to ensure that the internal pressure changes with temperature fluctuations. There are also special load securing devices such as the S.A.M. Restraint systemthat was specially developed for temperature-controlled transportation.

You can find an application video and more detailed explanations in our free technical article: “Episode 31: Reefer refrigerated containers – structure and loading”
What is a dunnage bag/dunnage bag for load securing?
The set of rules for securing cargo in containers is the CTU Code 2015. In Appendix 7, Annex 4, an entire chapter is devoted to the securing method using dunnage bags.
Dunnage bags for load securing are used to fill gaps between the load and thus create a tight fit. They are filled with a compressed air gun or a mobile battery blower and can therefore be used variably in terms of width and internal pressure.
There is also a simple design, which is used for gaps of up to 400 mm. For larger dunnage bags, so-called 3D dunnage bags are used, as their cubic design means they lie flatter against the goods.
Dunnage bags consist of an inner cover made of PE film and an outer cover made of PP fabric or paper. The latter cannot be recycled together with the inlay and is more sensitive to moisture.
What is a twistlock and what is it used for on the container?
As the word suggests, the twistlock is used to lock/connect two containers by rotating this anchor point. A distinction is made between manually locked twistlocks (container stowage on land) and semi-automatic twistlocks (maritime transport). With the latter variant, a spring is automatically tensioned when the containers are stacked correctly, which triggers the locking mechanism with the counterpart, the so-called corner casting.
What can the twistlocks withstand? How are you locked again? In our Cargo Blog article: “Episode 15: How does a twistlock work?” you will find an illustrated explanation.
How do you create force-fit load securing and what does this mean?

Force-locking load securing means that the goods and the securing equipment have as much contact surface as possible. One example would be a load unit made of cardboard packaging on a Euro pallet, which is secured with dunnage bags.

What are the criteria for discarding lashing straps?
A lashing strap is said to be ready for discarding if it meets the following criteria:
  • Damage may be max. 10% of the cross-section (width and material thickness!)
  • there is excessive wear, e.g. due to abrasion
  • has damaged seams or has been improperly repaired
  • Rust due to improper storage
  • Deformation due to improper handling (e.g. tightening the ratchet with an extension)
  • the webbing has been overstretched, e.g. also by using a lever extension

It must therefore be decided on a case-by-case basis when a belt is ready to be discarded. You will find illustrated help with case studies in the detailed blog post: “Episode 29: Discard readiness of lashing straps – the criteria”.

What are classic mistakes when securing loads?
There are two classic misjudgments:

– organizational

– physical
Organizational factors can be caused by a lack of information, poor coordination between the people involved in loading or poorly communicated load securing requirements (e.g. wrong truck body ordered). The result is usually that loading cannot take place or is carried out with disproportionate compromises.
Physical misjudgements often result from incorrectly estimated weights in relation to the actual securing force of the load securing equipment. The lashing angles are also often incorrectly selected or the load is only secured in one direction.
You can find case studies and the exact errors in our technical article: “Episode 14: Misjudgements in load securing”
What are the causes of recourse claims and how can they be avoided?

Recourse claims may arise as a result of damage, missed time slots or unfulfilled contract components. Several contractual partners are often involved in a shipment and, for example, a delay (truck arrives too late) puts the subsequent service providers in default. This can result in penalties, waiting time or additional equipment, which is then charged for. It is therefore advisable to clarify a few points before loading.

In addition to a precise definition of the transport order, a responsible person must also be named. Loading instructions and calculations must also be drawn up in advance, and a log and/or photo documentation with incoming and outgoing inspections provides additional security in the event of subsequent queries.

You can find a detailed list under: Technical article: “Episode 24: Avoiding recourse claims”

What is meant by head and neck? Buchtlasching?

Bay lashing

Bay lashing is a method that is also known as loop lashing and, like many aspects of load securing, comes from the maritime industry. A sling is placed around the load and the ends of the sling are attached to the means of transportation.

As with head lashing, the LC of the straps and the lashing eyes is crucial.

Head flashing

Head flashing is an excellent method of securing a load to the rear. The upright pallets form a surface for better force transmission and hold the belts in position. In the example on the right, an approximate securing force of 8,000daN can be assumed without taking the exact angles and friction into account.

However, the lashing angles must always be less than 45º in order to achieve the highest possible form-fit proportion of the securing force.

Read the entire technical article with pictures and practical examples in our LaSi blog.

How does an anti-slip mat work?

In brief: Anti-slip mats increase the coefficient of friction between two contact surfaces, e.g. loading area and Euro pallet. Due to the combination of rubber/wooden loading floor, the coefficient of friction is significantly higher than with a material pairing, e.g. wooden pallet to wooden loading floor. This means that less lashing equipment is required to secure the same load weight.

What types of lashing are there for load securing?
The most common types of lashing are
  • Diagonal lashing
    • The belts are attached to all four corners of the load and lashed diagonally, usually crosswise. The lashing angles play a decisive role here
  • Lashing down
    • The lashing strap is placed over the goods and pressed to the floor by tensioning. This requires a relatively large amount of lashing equipment, which can be reduced by using anti-crush mats (increased friction coefficient).
  • Head flashing with palette
    • Here, a pallet is placed in front of the goods in the direction of travel, i.e. at the front, and the belt is passed through, thus creating an “artificial end wall”. The center of gravity of the goods must always be below the lashing equipment.
  • Head flashing with retaining strap
    • With this variant, instead of a pallet, a retaining strap is guided over the goods, which fixes the height of the front strap. A lashing calculator assists with the correct lashing angles.
  • Bay lashing
    • It serves as a kind of “dropside replacement” and is designed as a side sling lashing. In this case, the bay lashing is almost ineffective in the direction of travel, so that a positive fit, e.g. on the front wall of the body, must be used.

In our technical article: Episode 25: What types of lashing are there for load securing? you will find the different types of lashing, each as a picture with a detailed explanation.

Also an upgrade in this article: The label on the lashing strap – recognizing a fake – what does it really have to say?
Who is responsible for adequate load securing? / The forklift driver? The shipper?

At least two people are always responsible for securing the load, usually the forklift driver and the loader. The forklift driver may only move the goods when they are properly secured. But in the legal sense, the circle of those responsible is often even larger: responsibility often extends to:

  • Carrier
  • Driver
  • Freight forwarder (self-entry)
  • Client

However, there are also many duties of the individual responsible parties. We list these in detail in our detailed technical article on the topic: “Episode 4: Who is responsible for load securing”

Are there any special technical features to consider for the container, and if so, what are they?

Dimensions, internal dimensions, the construction of a container and therefore its load-bearing capacity can differ significantly. What damage makes a container no longer safe to use? What is a “twist lock”? Find out all about containers in our specialist article:

What needs to be considered during the incoming inspection of a container?

When a container is delivered, an incoming inspection is actually mandatory. Is the container damaged? Are there any deformations or damage to the container floor? When was the last CTU Code 2015 inspection carried out? A number of parameters must be checked before loading.

What is correct stowage planning in the container?

The aim: the goods must be distributed as evenly as possible in the container. There are various options for this, depending on the goods to be secured in the overseas container.

Types of load securing / What is meant by form-fit, force-fit load securing?
  • Form-fitting LaSi means that the load is stowed without any gaps and is in direct contact with the vehicle body. However, this requires a sufficiently stable vehicle body
  • Force-locking LaSi means that the load is pressed onto the loading surface by lashing it down. Pressing increases the frictional force. This in turn secures against slipping. Ultimately, the lashing equipment does not directly secure the load, but increases and maintains the frictional force. The frictional force secures the load.
What does the verified gross weight of a container mean?

Form-fitting LaSi means that the load is stowed without any gaps and is in direct contact with the vehicle body. However, this requires a sufficiently stable vehicle body
An overloaded container is a problem. If there are too many containers with the wrong weight on a ship, it can quickly end in disaster. Therefore, the actual weight of a container, consisting of cargo + packaging + securing equipment + tare weight, must be determined. The World Shipping Council stated: “The responsibility for recording and documenting the verified gross weight of a packed container lies with the shipper.”

Liability is thus clearly regulated. So what needs to be considered in detail? Our technical article provides you with all the information you need: “Episode 18: Verified gross weight – containers “This clearly regulates liability. So what needs to be considered in detail? Our technical article provides you with all the information you need:“Episode 18: Verified gross weight – containers

Which load securing measures increase the frictional force?

Friction force can be increased by using anti-slip mats on the floor and dunnage bags/dunnage pads. Anti-slip mats increase the friction between the pallet and the loading surface. Dunnage bags fill existing dunnage gaps with a form-fit. In the latter case, the load is pressed against the wall on the right and left, thereby increasing the friction between the wall and the goods.

What can an unsecured load cause when cornering?

Unsecured loads always pose a danger to all road users. The goods must therefore be appropriately secured with load securing equipment to prevent them from being thrown out to the side and/or damaged and/or endangering passers-by.

What does positive locking mean for a truck load?

Positive locking on trucks is usually achieved by placing the goods against the end wall. The decisive factor is therefore how much force the body can absorb, e.g. in the event of emergency braking. In the European standard: “Load securing on road vehicles – Bodies on commercial vehicles – Minimum requirements; German version EN 12642:2016” – or EN-12642 Code XL for short, both the “L” and the “Code XL” bodies are defined.

Furthermore, the coefficient of sliding friction can be positively changed by using anti-slip mats. But even simple measures such as sweeping the loading area have an influence on the coefficient of friction between the pallet and the truck bed.

Positive locking of the load units, i.e. placing the load with as few gaps as possible or by filling the dunnage bags, for example, is also very important. Using case studies, we explain the various aspects and possibilities in practice in our blog article.

The coefficient of friction on the truck - what really counts?

The coefficient of friction in load securing for trucks plays a major role in choosing the right load securing equipment. It determines the load weight to be secured. What role does a clean loading area play in this? How do I get my shippers to comply with the basic rules?

Read the entire technical article with pictures and practical examples in our LaSi blog.

How do you create force-fit load securing and what does this mean?

Force-locking load securing means that the goods and the securing equipment have as much contact surface as possible. An example would be a load unit made of cardboard packaging on a Euro pallet, which is secured with dunnage bags.

What are classic mistakes when securing loads?
There are two classic misjudgments:
– organizational

– physical
Organizational factors can be caused by a lack of information, poor coordination between the people involved in loading or poorly communicated load securing requirements (e.g. wrong truck body ordered). The result is usually that loading cannot take place or is carried out with disproportionate compromises.
Physical misjudgements often result from incorrectly estimated weights in relation to the actual securing force of the load securing equipment. The lashing angles are also often incorrectly selected or the load is only secured in one direction.
You can find case studies and the exact errors in our technical article: “Episode 14: Misjudgements in load securing”
What is meant by head and neck? Buchtlasching?

Bay lashing

Bay lashing is a method that is also known as loop lashing and, like many aspects of load securing, comes from the maritime industry. A sling is placed around the load and the ends of the sling are attached to the means of transportation.

As with head lashing, the LC of the straps and the lashing eyes is crucial.

Head flashing

Head flashing is an excellent method of securing a load to the rear. The upright pallets form a surface for better force transmission and hold the belts in position. In the example on the right, an approximate securing force of 8,000daN can be assumed without taking the exact angles and friction into account.

However, the lashing angles must always be less than 45º in order to achieve the highest possible form-fit proportion of the securing force.

Read the entire technical article with pictures and practical examples in our LaSi blog.

What types of lashing are there for load securing?
The most common types of lashing are
  • Diagonal lashing
    • The straps are attached to all four corners of the load and lashed diagonally, usually crosswise. The lashing angles play a decisive role here
  • Lashing down
    • The lashing strap is placed over the goods and pressed to the floor by tensioning. This requires a relatively large amount of lashing equipment, which can be reduced by using anti-crush mats (increased friction coefficient).
  • Head flashing with palette
    • Here, a pallet is placed in front of the goods in the direction of travel, i.e. at the front, and the belt is passed through, thus creating an “artificial end wall”. The center of gravity of the goods must always be below the lashing equipment.
  • Head flashing with retaining strap
    • With this variant, instead of a pallet, a retaining strap is guided over the goods, which fixes the height of the front strap. A lashing calculator assists with the correct lashing angles.
  • Bay lashing
    • It serves as a kind of “dropside replacement” and is designed as a side sling lashing. In this case, the bay lashing is almost ineffective in the direction of travel, so that a positive fit, e.g. on the front wall of the body, must be used.

In our technical article: Episode 25: What types of lashing are there for load securing? you will find the different types of lashing, each as a picture with a detailed explanation.

Also an upgrade in this article: The label on the lashing strap – recognizing a fake – what does it really have to say?
Container accident - What to consider before and after?

It is not uncommon for accidents to lead to changes in legislation. After all, it is not least such damage that provides insights for considerations such as how to avoid damage or the complete loss of container ships in the future.

This is reflected in the standards and regulations of the leading institutions:

  • IMDG Code
  • EMS code
  • SOLAS (International Convention for the Life at Sea)
  • IMO (International Maritime Organization)
  • MSC.1/Circ. 1475 June 9, 2014

The exact meaning of the above is explained by specialist author Sigurd Ehringer in our blog: “Episode 17: Accidents and the conclusions to be drawn about cargo and stowage”

What load securing equipment is available in sea containers?

A distinction must be made here as to whether it is a temperature-controlled container (reefer) or a standard sea container. Reefer containers do not have lashing eyes on the floor or ceiling; the following securing equipment can be used here.

  • Screw-in lashing point (this can be attached to any rail on the floor, allowing lashing straps to be used for restraint).
  • Tygart System (This is an oversized adhesive tape. This is stuck to the container wall at any height, 2 on each side, and sealed in front of the goods. This is done by tensioning the side straps, which in turn are glued together with a top adhesive tape. The length of the side tapes must not be less than 150 cm.
  • Dunnage bags in all variations
  • S.A.M. System

The following systems can be used with standard containers.

Attention must be paid to how stable the goods to be shipped are.

What does the CSC badge and ACEP declaration mean? - Abbreviations and inspection criteria

CSC label (Convention for Safe Containers) is a set of rules designed to ensure that containers are manufactured, tested and repaired worldwide according to uniform criteria. This also includes a regular inspection and documentation of this on the container’s CSC sticker. But what does it say in detail? And what criteria must a container meet?

Read the entire technical article with pictures and practical examples in our LaSi blog.

What do the numbers and lettering on a container door mean?
You can recognize the owner of the container, its registration number or the type designation, i.e. the design. But there are even more details in the lettering. Everyone has seen them: The many numbers and symbols on the container doors. But what do they actually mean? Do you know them all?
A door lock on the container - really necessary?

This is not yet a problem during loading: the goods, e.g. loose cardboard packaging stacked in a sea freight container, are still in place. But during transportation by truck, rail and container ship, the cargo slips and endangers personnel when the container is opened in the destination country. Why? The goods press unnoticed against the container doors before they are opened and they spring open uncontrollably when the rod lock is operated.

To avoid this danger, a belt lock can be fitted before opening. The unloader places these around the two horizontal bars of the two container door locks that are closest together. Even if there is still pressure on the doors, they are then opened to the maximum. pop open a small gap. The staff is protected.

TIP: Our [R] Full Saftey was developed to prevent stress on the doors. The fall-out protection is available as a tarpaulin and even as a stowage cushion system.

What is a reefer container?

Reefer containers are refrigerated containers for the transportation of goods that are to be transported at a defined temperature. The refrigeration unit is now installed directly in the container instead of via the means of transport, so that a self-sufficient system is available.

The interior of the container is fitted with smooth aluminum walls. So-called aluminum gratings are installed lengthwise on the floor, rails that serve to circulate air and also offer the option of using additional reefer points (fastening hooks).

When loading, ensure that there is sufficient air circulation. For this purpose, markings are attached to the walls that define the maximum stowage height. When using load securing equipment such as dunnage bags, care must be taken to ensure that the internal pressure changes with temperature fluctuations. There are also special load securing devices such as the S.A.M. Restraint systemthat was specially developed for temperature-controlled transportation.

You can find an application video and more detailed explanations in our free technical article: “Episode 31: Reefer refrigerated containers – structure and loading”
What is a twistlock and what is it used for on the container?
As the word suggests, the twistlock is used to lock/connect two containers by rotating this anchor point. A distinction is made between manually locked twistlocks (container stowage on land) and semi-automatic twistlocks (maritime transport). With the latter variant, a spring is automatically tensioned when the containers are stacked correctly, which triggers the locking mechanism with the counterpart, the so-called corner casting.
What can the twistlocks withstand? How are you locked again? In our Cargo Blog article: “Episode 15: How does a twistlock work?” you will find an illustrated explanation.
Are there any special technical features to consider for the container, and if so, what are they?

Dimensions, internal dimensions, the construction of a container and therefore its load-bearing capacity can differ significantly. What damage makes a container no longer safe to use? What is a “twist lock”? Find out all about containers in our specialist article:

What needs to be considered during the incoming inspection of a container?

When a container is delivered, an incoming goods inspection is actually mandatory. Is the container damaged? Are there any deformations or damage to the container floor? When was the last CTU Code 2015 inspection carried out? A number of parameters must be checked before loading.

What load securing equipment is available in sea containers?

A distinction must be made here as to whether it is a temperature-controlled container (reefer) or a standard sea container. Reefer containers do not have lashing eyes on the floor or ceiling; the following securing equipment can be used here.

  • Screw-in lashing point (this can be attached to any rail on the floor, allowing lashing straps to be used for restraint).
  • Tygart System (This is an oversized adhesive tape. This is stuck to the container wall at any height, 2 on each side, and sealed in front of the goods. This is done by tensioning the side straps, which in turn are glued together with a top adhesive tape. The length of the side tapes must not be less than 150 cm.
  • Dunnage bags in all variations
  • S.A.M. System

The following systems can be used with standard containers.

Attention must be paid to how stable the goods to be shipped are.

What is container lashing and how do you apply it?
Container restraint systems, known as lashings, are designed to direct the acceleration forces via the straps almost completely into the superstructure of the overseas container. They are faster and much more flexible in their application than conventional systems such as wooden bracing.

Pointed hooks (with safety catch) are inserted into the container eyelets, to which vertically adjustable straps are sewn. Depending on the load, a different number of horizontal straps are attached to them, which are locked in front of the goods (with a belt buckle) to keep them away from the container doors.

It is important that these systems are certified and thus conform to the CTU Code, for example. This is the only way to ensure reliable load securing in accordance with the loading scheme. We explain more details in our technical article: “Episode 16: Lashings and their application” with Sigurd Ehringer.
What is a dunnage bag/dunnage bag for load securing?
The set of rules for securing cargo in containers is the CTU Code 2015. In Appendix 7, Annex 4, an entire chapter is devoted to the securing method using dunnage bags.
Dunnage bags for load securing are used to fill gaps between the load and thus create a tight fit. They are filled with a compressed air gun or a mobile battery blower and can therefore be used variably in terms of width and internal pressure.
There is also a simple design, which is used for gaps of up to 400 mm. For larger dunnage bags, so-called 3D dunnage bags are used, as their cubic design means they lie flatter against the goods.
Dunnage bags consist of an inner cover made of PE film and an outer cover made of PP fabric or paper. The latter cannot be recycled together with the inlay and is more sensitive to moisture.
How does an anti-slip mat work?

In brief: Anti-slip mats increase the coefficient of friction between two contact surfaces, e.g. loading area and Euro pallet. Due to the combination of rubber/wooden loading floor, the coefficient of friction is significantly higher than with a material pairing, e.g. wooden pallet to wooden loading floor. This means that less lashing equipment is required to secure the same load weight.

What damage should a truck be refused before loading?

In principle, vehicles must comply with the technical regulations (TÜV) and be both safe to operate and roadworthy. This also applies to load-bearing components such as the vehicle frame, the loading area or the front or side walls of a truck. Possible reasons for the rejection of a truck can be:

  • Massive damage/deformation to the frame of the cargo bed
  • Rusted through perforated strip
  • Damage to the tractor unit, e.g. lighting
  • Damage/cracks on the tires
  • Worn tires
  • structurally impermissible modifications to the body frame
  • Defects on the dropside e.g. defective dropside hinges
  • Cracks on the frame of the superstructure

You can find documentation with pictures and specific case studies in our detailed technical article:“Episode 30: Damage to the truck – when should you refuse a load?

How much weight can a truck bed actually bear?

The technical regulation of a truck body can be found in the standard: Load securing on road vehicles – “Bodies on commercial vehicles – Minimum requirements; German version EN12642:2016”. To assess the load-bearing capacity of the floor, DIN EN 283 “Swap bodies – Testing” must also be consulted.

In addition, relevant information can also be found on the manufacturer’s markings, which are usually located on the rear portal or the inside of the door. In “DGUV 70 Vehicles”, Section 37 “Loading and unloading” states: (2) When loading and unloading vehicles, it must be ensured that they cannot roll away, tip over or overturn. It is therefore also important to note whether the tractor unit is still coupled, or whether parking supports are extended and perhaps even an additional safety block must be positioned under the kingpin.

You can find out how to proceed in detail in the technical article: “Episode 22: Soil contamination on trucks”
What is a Code XL body and what should I bear in mind when loading?

The European standard EN-12642 “Load securing on road vehicles – Superstructures on commercial vehicles – Minimum requirements” defines the forces that superstructures must be able to absorb.

No matter how the technical structure was set up:

  • the front wall can withstand a force corresponding to 50% of the technical payload over its entire width and up to ¾ of its height
  • the lateral structure must hold 40%
  • the rear portal 30%

The elastic deformation is also recorded in it. This means that the structure may bend a maximum of 300 mm, of which a maximum of 20 mm may remain permanently, provided that the function is not restricted.

The manufacturers provide specific, body-related data on each vehicle. As these are not uniformly designed, particular attention must be paid here before loading.

In our LaSi blog: “Episode 32: Load securing with Code XL superstructures”, we have compiled some case studies for you to use as a guide.

What does the verified gross weight of a container mean?

Form-fitting LaSi means that the load is stowed without any gaps and is in direct contact with the vehicle body. However, this requires a sufficiently stable vehicle body
An overloaded container is a problem. If there are too many containers with the wrong weight on a ship, it can quickly end in disaster. Therefore, the actual weight of a container, consisting of cargo + packaging + securing equipment + tare weight, must be determined. The World Shipping Council stated: “The responsibility for recording and documenting the verified gross weight of a packed container lies with the shipper.”

Liability is thus clearly regulated. So what needs to be considered in detail? Our technical article provides you with all the information you need: “Episode 18: Verified gross weight – containers “This clearly regulates liability. So what needs to be considered in detail? Our technical article provides you with all the information you need:“Episode 18: Verified gross weight – containers

What do the abbreviations MSL and LC mean?

Both abbreviations are described in the CTU Code 2015. MSL stands for “Maximum Securing Load” or maximum securing load and LC for “Lashing Capacity” or lashing capacity.

The MSL corresponds to the LC. The abbreviation MSL is mostly used in maritime transport, the abbreviation LC is more commonly used for land transportation.

The abbreviations stand for load values on securing equipment which must not be exceeded when used for load securing. The breaking load, i.e. the load at which the load securing equipment fails, is the basis for the two specifications. The CTU code defines exactly when the MSL/LC is reached in proportion to the breaking force. This includes a safety factor of approx. 33-75% (depending on the lashing equipment).

A more detailed list and exact values can be found in our technical article: “Episode 26: MSL and LC – Abbreviations with meaning”

What do STF and LC mean in load securing?

STF stands for pre-tensioning force, LC stands for lashing capacity. It is important to distinguish which backup method is used. This is because the pretensioning force (STF) and the existing coefficients of friction between the load and the loading surface are important for non-positive securing methods. With positive-locking variants, on the other hand, the lashing capacity (LC) is the decisive factor.

We reveal more subtleties in our load securing article: “Episode 28: STF pre-tensioning force and LC lashing capacity”

The following laws/regulations provide the basis for load securing requirements: ADR; CTU CODE; CSC law; VDI, StvO, HGB.

What is safe loading?

Safe loading includes the provision of a suitable vehicle as an obligation of the carrier. This must be capable of transporting the goods safely during normal transportation in accordance with the contract (even in extreme situations), taking into account the prescribed dimensions, weights and axle loads.

During a break, they discover that a lashing strap has broken. What do they do?

Once a belt has reached the so-called discard point, it must be disposed of. Further use is no longer permitted. Further details on the discard maturity of a lashing strap can be found in our FAQ section “What are the criteria for discard maturity of lashing straps?” below.

Who is responsible for securing the load?

The operational safety of a vehicle is not only the responsibility of the driver, but also of the shipper and his supervisor. How can shipper obligations be observed in a legally compliant manner? What influences should be taken into account? What information must the shipper provide?

Read the entire technical article with pictures and practical examples in our LaSi blog.

Do the requirements for proper load securing apply to all vans?

Yes, the goods must always be properly secured. Inexpensive but very efficient load securing equipment is also available for vans.

What does "combined transport" mean?

This term refers to the EU Council Directive 92/106/EEC of 07.12.1992 on the establishment of common rules for certain types of combined transport of goods between Member States.

According to this definition, the container must cross the national border, otherwise its use would not be permitted. The gross weight must also be taken into account, as it is not possible to make a blanket assumption of 44 tons. Details on the individual specifications and factors to be considered, such as payload, payload and container weights, can be found in our blog article:

“Episode 19: combined transport”

What are the criteria for discarding lashing straps?
A lashing strap is said to be ready for discarding if it meets the following criteria:
  • Damage may be max. 10% of the cross-section (width and material thickness!)
  • there is excessive wear, e.g. due to abrasion
  • has damaged seams or has been improperly repaired
  • Rust due to improper storage
  • Deformation due to improper handling (e.g. tightening the ratchet with an extension)
  • the webbing has been overstretched, e.g. also by using a lever extension

It must therefore be decided on a case-by-case basis when a belt is ready to be discarded. You will find illustrated help with case studies in the detailed blog post: “Episode 29: Discard readiness of lashing straps – the criteria”.

What are the causes of recourse claims and how can they be avoided?

Recourse claims may arise as a result of damage, missed time slots or unfulfilled contract components. Several contractual partners are often involved in a shipment and, for example, a delay (truck arrives too late) puts the subsequent service providers in default. This can result in penalties, waiting time or additional equipment, which is then charged for. It is therefore advisable to clarify a few points before loading.

In addition to a precise definition of the transport order, a responsible person must also be named. Loading instructions and calculations must also be prepared in advance, and a log and/or photo documentation with incoming and outgoing inspections provides additional security in the event of subsequent queries.

You can find a detailed list under: Technical article: “Episode 24: Avoiding recourse claims”

Who is responsible for adequate load securing? / The forklift driver? The shipper?

At least two people are always responsible for securing the load, usually the forklift driver and the loader. The forklift driver may only move the goods when they are properly secured. But in the legal sense, the circle of those responsible is often even larger: responsibility often extends to:

  • Carrier
  • Driver
  • Freight forwarder (self-entry)
  • Client

However, there are also many duties of the individual responsible parties. We list these in detail in our detailed technical article on the topic: “Episode 4: Who is responsible for load securing”

What is correct stowage planning in the container?

The aim: the goods must be distributed as evenly as possible in the container. There are various options for this, depending on the goods to be secured in the overseas container.

Still have questions?

Then talk to our experts.